MG Sports Cars

engine swaps and other performance upgrades, plus "factory" and Costello V8s

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Robert J
Robert Janca
Oakland, CA
(53 posts)

Registered:
10/21/2011 06:31PM

Main British Car:
1975 MGB Ford 331 Stroker

Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: Robert J
Date: June 21, 2012 03:48PM

Hello All;

I am elbows deep in to my V8 MGB build. The engine I am installing is pretty powerful (331 stroker, 9 to 1 compression) so I would really like the added confidence offered by installing a set of rear chassis extensions as shown on Pg. 128 of the MGB V8 book.

Now, I know a lot of talk will go back and forth about weather these are needed. In the end, I think it is small insurance for the added stiffness.

My question is, who the heck can bend a set of these for me? I live in an industrial area with literally dozens of sheet metal bending shops. Every one of them cites reasons why they can't or won't bend these for me. The main issue seems to be the distance between one bend and the next not allowing enough room for the bending brake to fit.

Any ideas, suggestions or especially suppliers would be appreciated!
MGB stiffener.jpg



Edited 1 time(s). Last edit at 06/21/2012 03:51PM by Robert J.


Jim Stabe
Jim Stabe
San Diego, Ca
(829 posts)

Registered:
02/28/2009 10:01AM

Main British Car:
1966 MGB Roadster 350 LT1 Chevy

authors avatar
Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: Jim Stabe
Date: June 21, 2012 04:12PM

Robert

I can't read some of the dimensions on the scanned drawing but looking at the general shape, the shops are likely having an issue with the height being greater than the width. I am assuming that they would be using a press brake to do the job and the 2nd edge at the bottom would cause the already folded edge to hit the upper portion of the die. This problem can be overcome with offset upper dies but not many shops will have them. The way I would make the part is to do it in two pieces and weld them together. I would probably make the weld seam at one of the lower corners since it would be easy to dress out after welding.

This is a standard die set

pressbrakeBendspace_300pixW_50.jpg

An offset set like this would allow the part to be made

gc-3-bend.gif

Good luck

Jim



Edited 1 time(s). Last edit at 06/21/2012 04:24PM by Jim Stabe.


rficalora
Rob Ficalora
Willis, TX
(2764 posts)

Registered:
10/24/2007 02:46PM

Main British Car:
'76 MGB w/CB front, Sebring rear, early metal dash Ford 302

authors avatar
Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: rficalora
Date: June 21, 2012 04:19PM

Use some wood & clamps & bend yourself.

Or, get some 1x2 or 1 1/2 x 2 box section & use it instead of the bent sheet metal.

The latter is what I did. I think it was 3/16" thick if I recall - could go a little thinner; thicker is just heavier. I plug welded to the floor about every 6" and seam welded it at the ends to the existing cross member & spring hanger.


ex-tyke
Graham Creswick
Chatham, Ontario, Canada
(1165 posts)

Registered:
10/25/2007 11:17AM

Main British Car:
1976 MGB Ford 302

authors avatar
Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: ex-tyke
Date: June 21, 2012 04:24PM

Contact Ted Lathrup at Fast Cars Inc
[www.fastcarsinc.com]

Ted has a quality part that is pre-bent, trimmed to fit the MGB chassis irregularities and ready to weld in. Here's a photo of Ted's product tacked welded to my car before final welding.....

MGB chassis reinf 1.jpg



Edited 1 time(s). Last edit at 06/21/2012 04:27PM by ex-tyke.


Robert J
Robert Janca
Oakland, CA
(53 posts)

Registered:
10/21/2011 06:31PM

Main British Car:
1975 MGB Ford 331 Stroker

Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: Robert J
Date: June 21, 2012 05:07PM

I have been considering fabricating it myself of course, it would just be nice to have one with all the bends done. I'll check with Fast Cars. If the cost is too great, I will fabricate them.

Thanks everyone.


Jim Stabe
Jim Stabe
San Diego, Ca
(829 posts)

Registered:
02/28/2009 10:01AM

Main British Car:
1966 MGB Roadster 350 LT1 Chevy

authors avatar
Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: Jim Stabe
Date: June 21, 2012 05:08PM

After seeing Graham's picture, I agree with Rob and just use a piece of rectangular tubing.


Robert J
Robert Janca
Oakland, CA
(53 posts)

Registered:
10/21/2011 06:31PM

Main British Car:
1975 MGB Ford 331 Stroker

Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: Robert J
Date: June 21, 2012 05:16PM

Well, the initial design as shown in the MGB V8 book has a lip on the edge that is useful for welding to the floor pan. It can also be made to lay up and on to the Chassis center beam in such a way that the welds would offer more strength than if standard rectangular tubing was used. If made correctly, it would be better than rectangular tubing. I am not sure that the Fast Cars option includes the overlap on the front of the leaf spring perches either.



kstevusa
kelly stevenson
Southern Middle Tennessee
(985 posts)

Registered:
10/25/2007 09:37AM

Main British Car:
2003 Jaguar XK8 Coupe 4.2L DOHC/ VVT / 6sp. AT

authors avatar
Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: kstevusa
Date: June 21, 2012 09:14PM

Wow! That is the part I call the sub-frame connectors. I did these years ago and have been very pleased with them. Mine are out of 1X4 square tubing and attach to the spring hangers and the center X-member and welds to floor. Graham, thanks for picture, I had no idea what was being discussed.
subframe connectors.jpg



Edited 1 time(s). Last edit at 06/22/2012 07:18AM by kstevusa.


mgb260
Jim Nichols
Sequim,WA
(2465 posts)

Registered:
02/29/2008 08:29PM

Main British Car:
1973 MGB roadster 260 Ford V8

Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: mgb260
Date: June 21, 2012 10:53PM

There are Jeep floor mount repair channels that are flanged also. I also like what Geoff did between floor and firewall.
8ea3_1.jpg
MGB 100.JPG



Here is where to get the channel: [stores.ebay.com]



Edited 3 time(s). Last edit at 06/22/2012 01:16AM by mgb260.


Robert J
Robert Janca
Oakland, CA
(53 posts)

Registered:
10/21/2011 06:31PM

Main British Car:
1975 MGB Ford 331 Stroker

Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: Robert J
Date: June 22, 2012 01:07PM

Great Stuff! Now I know what I am working on this weekend.


mgb260
Jim Nichols
Sequim,WA
(2465 posts)

Registered:
02/29/2008 08:29PM

Main British Car:
1973 MGB roadster 260 Ford V8

Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: mgb260
Date: June 22, 2012 06:19PM

Robert, Document and pictures here!



Edited 1 time(s). Last edit at 06/22/2012 06:19PM by mgb260.


rficalora
Rob Ficalora
Willis, TX
(2764 posts)

Registered:
10/24/2007 02:46PM

Main British Car:
'76 MGB w/CB front, Sebring rear, early metal dash Ford 302

authors avatar
Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: rficalora
Date: June 22, 2012 11:03PM

Kelly, those pictures look familiar. I think I must have stolen the rectangular tube idea from you.


Robert J
Robert Janca
Oakland, CA
(53 posts)

Registered:
10/21/2011 06:31PM

Main British Car:
1975 MGB Ford 331 Stroker

Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: Robert J
Date: July 02, 2012 01:31PM

I just placed an order for rectangle stock. I'll follow up shortly.


flitner
John Fenner
Miami Fl
(168 posts)

Registered:
03/11/2010 10:58AM

Main British Car:
1972 MGB 350 CHEVY

Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: flitner
Date: July 02, 2012 04:03PM

I used 2x3x3/16 rectangle tube on mine, not so much for body support as the truss built into the rockers is a very strong backbone in itself, but the tube gave me a mounting area for the trailing arms of the 4 bar.


mgbazza
Barrie Egerton
Sydney Australia
(24 posts)

Registered:
01/20/2009 07:40AM

Main British Car:
1978 MGB GT Rover 3.5

Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: mgbazza
Date: July 08, 2012 09:33AM

Bob, don't feel bad about "stealing" the rectangular tube idea from Kelly because he "stole" it from me ! Barrie E



kstevusa
kelly stevenson
Southern Middle Tennessee
(985 posts)

Registered:
10/25/2007 09:37AM

Main British Car:
2003 Jaguar XK8 Coupe 4.2L DOHC/ VVT / 6sp. AT

authors avatar
Re: Fabrication of Rear Chassis Extension per MGB V8 Book
Posted by: kstevusa
Date: July 08, 2012 01:40PM

Barrie, thanks, but you will notice they are totally opposite your design. Since the water swirls counter-clockwise up north, it required reverseing. your design only works where water swirls clockwise :). Seriously, I could tell immediately when I dropped the car and began the test drive there was positive change and the car felt more solid. Thanks from the sweltering southeast USA.



Edited 1 time(s). Last edit at 07/08/2012 05:17PM by kstevusa.


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