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tips, technology, tools and techniques related to vehicle driveline components

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MGBV8
Carl Floyd
Kingsport, TN
(4512 posts)

Registered:
10/23/2007 11:32PM

Main British Car:
1979 MGB Buick 215

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: MGBV8
Date: November 29, 2012 11:37AM

Quote:
But sometimes you get what you need.

I feel another song coming on....

I'll be real surprised if there is any issues between the Rover, Buick 215, & likely the Buick 300. I do know that Mike Moor reused his 215 block hugger headers on his 300. The Olds, well, that one is a bit of its own animal.

Gary,

I have an old 3 row Rover head that you are welcome to borrow. I have some late model Rover heads that I was planning to swap sometime this winter, so you might can also borrow a '63 215 head at some point.

Better yet, Curtis can send you one of his old Buick heads since he has already swapped them out & I'll send you a Rover head. You can just return them in Omaha.

Some head comparisons:

[www.roversd1.nl]


Moderator
Curtis Jacobson
Portland Oregon
(4577 posts)

Registered:
10/12/2007 02:16AM

Main British Car:
71 MGBGT, Buick 215

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: Moderator
Date: November 29, 2012 11:59AM

Gary, I think a bigger problem might be scope creep. These flanges fit Buick 215 and Rover. Now you're getting advice about Buick 300, Olds, TA, and even reworked Ford 1-5/8" headers - plus a few opinions about aesthetic issues. With all due respect to everyone, IMHO, you should sell a few sets and listen carefully to feedback from actual customers.


BlownMGB-V8
Jim Blackwood
9406 Gunpowder Rd., Florence, KY 41042
(6469 posts)

Registered:
10/23/2007 12:59PM

Main British Car:
1971 MGB Blown,Injected,Intercooled Buick 340/AA80E/JagIRS

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: BlownMGB-V8
Date: November 29, 2012 06:44PM

Since you have the pattern that makes real good sense. Digital files are not that hard to change. You might even consider a connector strap delete version with a dotted line type cut at the flanges for easy removal by the builder which theoretically should please just about everyone.

Jim


Beau Dirt
Beau Dirt
Minneapolis, MN
(35 posts)

Registered:
05/02/2012 03:23AM

Main British Car:
1973 Morris Mini, 1930 ford Model T, 1926 Model T 1 liter Suzuki and Four 215's

Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: Beau Dirt
Date: November 29, 2012 07:44PM

Headers By Ed here locally sells the 215 flanges already, but they are $150, and over $300 with the starter pipes.

The Olds and Buick are different. Dang.

EDIT- The Buick flanges are a bit cheaper for plain- $146

$315 as shown below.

http://www.headersbyed.com/zf_20110C_card.jpg

I'd see these look better than Ed's, at a MUCH better value. Using the webbing during the build of the headers would sure make it easier to maintain a flat plain. Cut em out when you're done if you don't like them. For $50 it's a steal! If they will physically bolt up to the Olds heads (without the webbing) I still want two sets.



Edited 4 time(s). Last edit at 11/29/2012 08:01PM by Beau Dirt.


Moderator
Curtis Jacobson
Portland Oregon
(4577 posts)

Registered:
10/12/2007 02:16AM

Main British Car:
71 MGBGT, Buick 215

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: Moderator
Date: November 29, 2012 10:07PM

"dotted line type cut..."

Cool idea!


ex-tyke
Graham Creswick
Chatham, Ontario, Canada
(1165 posts)

Registered:
10/25/2007 11:17AM

Main British Car:
1976 MGB Ford 302

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: ex-tyke
Date: November 29, 2012 10:49PM

Quote:
Cut em (webbing) out when you're done if you don't like them...

Eliminating the connecting straps/webbing opens up the probability of developing stress cracks and failure of the primary pipe to flange joint - early BOP/Rover block huggers did not have the flange connectors and had lousy life until the webbing was added.


Moderator
Curtis Jacobson
Portland Oregon
(4577 posts)

Registered:
10/12/2007 02:16AM

Main British Car:
71 MGBGT, Buick 215

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: Moderator
Date: November 29, 2012 11:24PM

A good point, but slip joints at the collector are another way to eliminate the issue.



Beau Dirt
Beau Dirt
Minneapolis, MN
(35 posts)

Registered:
05/02/2012 03:23AM

Main British Car:
1973 Morris Mini, 1930 ford Model T, 1926 Model T 1 liter Suzuki and Four 215's

Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: Beau Dirt
Date: November 29, 2012 11:52PM

ex-tyke- Thanks. I was wondering about that.


BlownMGB-V8
Jim Blackwood
9406 Gunpowder Rd., Florence, KY 41042
(6469 posts)

Registered:
10/23/2007 12:59PM

Main British Car:
1971 MGB Blown,Injected,Intercooled Buick 340/AA80E/JagIRS

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: BlownMGB-V8
Date: November 30, 2012 08:21AM

Not such a problem with full length headers but I'm probably the only MGB owner running those. I can see it being a problem with the shorties.

Man, that last shot are some sorry looking flanges. The ones they sold me 25 years ago looked much better. Odd. I paid less for them too, probably something like $60-80 with the stubs. But you know, if you have a bench vise, angle grinder, and acetylene torch it is very easy to flare the tubes out to match the flanges. I did that with schedule 40 pipe when I built my turbo headers for the 215. Just make a tapered plug and heat-n-beat to fit. Simple.

Jim


burner1
Gary W

(212 posts)

Registered:
09/24/2011 09:59AM

Main British Car:


Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: burner1
Date: November 30, 2012 10:32AM

Jim I think the part cut line would be ideal but I am trying to abosrb everthing people are writing. It's not about me so I am trying to abosrb what eveyone is sayng.


mgb260
Jim Nichols
Sequim,WA
(2463 posts)

Registered:
02/29/2008 08:29PM

Main British Car:
1973 MGB roadster 260 Ford V8

Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: mgb260
Date: November 30, 2012 06:42PM

Gary, Your flanges look much better than "ED's". I plan on making my own for the Caddy 4.9 but using 1 5/8" round stub instead of port shape. What are the length and width of the ports in yours? Could be another option.


burner1
Gary W

(212 posts)

Registered:
09/24/2011 09:59AM

Main British Car:


Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: burner1
Date: November 30, 2012 07:30PM

This is a .5" grid. The hols size at it's extremeties is .952 x 1.355:



http://www.rc-tech.net/cars2/mg2/rover4046b.jpg


mgb260
Jim Nichols
Sequim,WA
(2463 posts)

Registered:
02/29/2008 08:29PM

Main British Car:
1973 MGB roadster 260 Ford V8

Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: mgb260
Date: November 30, 2012 07:46PM

Gary, Thanks. Looks like a 1.625 OD round port would work fine. Flange would have to be wider. I think that is what Roverman had in mind. My port size is .875 x1.25. I will use 1.5 ID /1.625 OD stubs so 1.625 ID tubes will slip over.



Edited 3 time(s). Last edit at 11/30/2012 08:11PM by mgb260.


roverman
Art Gertz
Winchester, CA.
(3188 posts)

Registered:
04/24/2009 11:02AM

Main British Car:
74' Jensen Healy, 79 Huff. GT 1, 74 MGB Lotus 907,2L

Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: roverman
Date: December 01, 2012 02:32PM

Clan, I would gladly test fit a template, to a TA head. It is likely that only non-ported TA heads would use a 1 5/8" primary pipe. Ported ones would require a mimimum of 1 3/4" od. This is known as "scope creep". Cheers, roverman.


MGBV8
Carl Floyd
Kingsport, TN
(4512 posts)

Registered:
10/23/2007 11:32PM

Main British Car:
1979 MGB Buick 215

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: MGBV8
Date: December 01, 2012 04:55PM

Takes a lot of power to justify those 1 3/4" primaries, Art. What is your target, 500hp? My Camaro was putting very close to 400 RWHP. Primaries were 1 5/8. Mostly street driven, though.

[www.stockcarracing.com]



roverman
Art Gertz
Winchester, CA.
(3188 posts)

Registered:
04/24/2009 11:02AM

Main British Car:
74' Jensen Healy, 79 Huff. GT 1, 74 MGB Lotus 907,2L

Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: roverman
Date: December 01, 2012 06:10PM

Carl and clan, It would only be a WAG., at this point. Mike at TA and TRS claim 600 hp./all motor, but No dyno sheets ! I might become a believer, when I see one ?? My TA motor will need to max power at 7,500 +. In "Vizards" example, sbc was using a dual plane, no 5/7 swap and is street bound. Onward, roverman.



Edited 1 time(s). Last edit at 12/01/2012 06:23PM by roverman.


MGBV8
Carl Floyd
Kingsport, TN
(4512 posts)

Registered:
10/23/2007 11:32PM

Main British Car:
1979 MGB Buick 215

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: MGBV8
Date: December 01, 2012 08:23PM

Wow. That much power & RPM I guess you can make good use of the bigger primaries.


BlownMGB-V8
Jim Blackwood
9406 Gunpowder Rd., Florence, KY 41042
(6469 posts)

Registered:
10/23/2007 12:59PM

Main British Car:
1971 MGB Blown,Injected,Intercooled Buick 340/AA80E/JagIRS

authors avatar
Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: BlownMGB-V8
Date: December 01, 2012 11:11PM

So I'm guessing for that you would need to level out the line across the top a bit so the port could be raised?

Jim


roverman
Art Gertz
Winchester, CA.
(3188 posts)

Registered:
04/24/2009 11:02AM

Main British Car:
74' Jensen Healy, 79 Huff. GT 1, 74 MGB Lotus 907,2L

Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: roverman
Date: December 03, 2012 07:17PM

I'm honestly not trying for scope creep here. Big primaries could/should be in their own category, including perhaps aluminum port adpters, like some race motors use. TA heads "might" benefit from an upswept primary, say 5 deg., which works well on Stage II V6 heads. Onward, roverman.


Beau Dirt
Beau Dirt
Minneapolis, MN
(35 posts)

Registered:
05/02/2012 03:23AM

Main British Car:
1973 Morris Mini, 1930 ford Model T, 1926 Model T 1 liter Suzuki and Four 215's

Re: Laser Cut Header Flanges for Buick/Rover Aluminum V8s
Posted by: Beau Dirt
Date: December 27, 2012 08:04PM

I reveived my set the other day. I'm super excited.

They'll go on to the Olds 215 heads. My flanges where maybe a bit too exact. I'll need just a bit of work with the rat tail to get them to fit over the studs. It looks like my flanges have a bit different profile. I'll report back with what I find once I get them on.

As mentioned, they won't clear the bottom row of bolts, or my dipstick (I think the dipstick is in a different spot on the Buicks???). But on my application pulling the headers off won't be tough. :)

Thanks again!

http://img.photobucket.com/albums/v475/beau_layman/headerflange.jpg
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